NETZSCH Control Systems

for Agitator Bead Mills

Whether the basic version, integration into higher-level process control systems or data acquisition hardware and software: a wide range of control options are available for the NETZSCH agitator bead mills – talk with our experts. It should be noted that the execution of the operator terminal depends on the protection class of the machine.

Function NETZSCH BASE (TetraNex® / Zeta® / Alpha®)
Display of operation, input and calculation parameters on digital displays
  • Pump speed
  • Mill speed
  • Gross mill output
  • Energy input
kWh meter
  • Is included and reset button for kWh meter to reset to zero
Shut-off functions can be selected and combined
  • Energy input
Operation and malfunction lights
  • As a set to indicate values outside the boundary limits
Emergency stop
  • Is included
Product temperature and product pressure are measured by
  • Contact thermometer 0-100°C with MAX switching-off contact
  • Contact manometer 0-6 bar with MIN/MAX I/MAX II switching-off contact
Automatic screen cleaning sequence
  • If a limit value for the product pressure is exceeded, the feed pump stops briefly and thereby effects a relief of the separator
Speed adjustment of the agitator mill and the product pump
  • Is by means of frequency inverter
Function NETZSCH TEXT(TetraNex® / Zeta®)
Display of operation, input and calculation parameters on TEXT display
  • Pump speed
  • Mill speed
  • Peripheral speed
  • Product pressure
  • Product temperature
  • Gross mill output
  • Net mill output
  • Energy input
Input of nominal and threshold values
  • MAX product pressure
  • MAX product temperature
  • Pump speed
  • Agitator speed
Automatic operation
  • With default values
  • Machine is run up to the default values
Display of operational and error messages
  • “Refill” sealing liquid
  • MIN sealing liquid level
  • MIN sealing liquid pressure
  • MAX grinding chamber pressure
  • MAX product temperature
  • Displayed as text message
Shut-off functions can be selected and combined
  • Timer
  • Energy input
  • For passage mode, shut-down is pressure-dependent
Emergency stop
  • Is included
Product temperature and product pressure are measured by
  • Pt100 0 – 120°C
  • Pressure sensor 0 – 10 bar
  • Local contact pressure gauge with MAX switching-off contact
Automatic screen cleaning sequence
  • If a limit value for the product pressure is exceeded, the feed pump stops briefly and thereby effects a relief of the separator
Speed adjustment of the agitator mill and the product pump
  • Is by means of frequency inverter
NETZSCH Remote

Facilitates the integration of the machine control into a superordinate process control system via

  • Ethernet or
  • Profibus DP
Data aquisition system
  • MessDat
  • NETZSCH-Connect

• With acquisition of the process parameters from the data bank • Machine is run up to the default values

Function NETZSCH GRAPH 1 (TetraNex® / Zeta®)
Display of operation, input and calculation parameters on graphic display
  •  Pump speed
  • Mill speed
  • Peripheral speed
  • Product pressure
  • Product temperature
  • Gross mill output
  • Net mill output
  • Energy input
  • Product througput (flow meter required)
  • Process status
Display of trend graph
  •  Is included
Process data bank with formulation management for a maximum of 98 product data sets
  •  Is included
Input of nominal and threshold values
  • From the data bank
Automatic operation
  •  With acquisition of the process parameters from the data bank
  • Machine is run up to the default values

 

Definable operational mode
  • Is included
Applicable control strategies Control of

  • Power
  • Temperature
  • Throughput (flow meter required)
Display of operational and error messages
  •  “Refill” sealing liquid
  • MIN sealing liquid level
  • MIN sealing liquid pressure
  • MAX grinding chamber pressure
  • MAX product temperature
  • Displayed as pop-up message
Shut-off functions can be selected and combined
  • Timer
  • Energy input and/or number of cycles
  • For passage mode, shut-down is pressure-dependent
Operation and malfunction lights
  • Are available as well as operator panel with LOCAL/REMOTE selector switch (functionality as an option)
Emergency stop
  • Is included
Product temperature and product pressure are measured by
  • Pt100 0 – 120°C
  • Pressure sensor 0 – 10 bar
  • Local contact pressure gauge with MAX switching-off contact
Automatic screen cleaning sequence
  • If a limit value for the product pressure is exceeded, the feed pump stops briefly and thereby effects a relief of the separator
Speed adjustment of the agitator mill and the product pump
  • Is by means of frequency inverter
NETZSCH Remote

Facilitates the integration of the machine control into a superordinate process control system via

  • Ethernet or
  • Profibus DP
Data aquisition system
  • MessDat
  • NETZSCH-Connect
Function NETZSCH GRAPH 2 (Alpha®)
Display of operation, input and calculation parameters on graphic display
  • Pump speed
  • Mill speed
  • Peripheral speed
  • Product pressure
  • Product temperature
  • Gross mill output
  • Net mill output
  • Energy input
  • Product througput (flow meter required)
  • Process status
Input of nominal and threshold values
  • MAX product pressure
  • MAX product temperature
  • Pump speed
  • Agitator speed
Automatic operation
  • With default values
  • Machine is run up to the default values
Applicable control strategies Control of

  • Power
  • Temperature
  • Throughput (flow meter required)
Display of operational and error messages
  • “Refill” sealing liquid
  • MIN sealing liquid level
  • MIN sealing liquid pressure
  • MAX grinding chamber pressure
  • MAX product temperature
  • Displayed as text message
Shut-off functions can be selected and combined
  • Timer
  • Energy input
  • For passage mode, shut-down is pressure-dependent
Emergency stop
  • Is included
Product temperature and product pressure are measured by
  • Pt100 0 – 120°C
  • Pressure sensor 0 – 10 bar
  • Local contact pressure gauge with MAX switching-off contact
Automatic screen cleaning sequence
  • If a limit value for the product pressure is exceeded, the feed pump stops briefly and thereby effects a relief of the separator
Speed adjustment of the agitator mill and the product pump
  • Is by means of frequency inverter
NETZSCH Remote

Facilitates the integration of the machine control into a superordinate process control system via

  • Ethernet or
  • Profibus DP
Data aquisition system
  • MessDat
  • NETZSCH-Connect
Function NETZSCH GRAPH PLUS (Alpha®)
Display of operation, input and calculation parameters on graphic display
  • Pump speed
  • Mill speed
  • Peripheral speed
  • Product pressure
  • Product temperature
  • Gross mill output
  • Net mill output
  • Energy input
  • Product througput (flow meter required)
  • Process status
Display of trend graph
  • Is included
Process data bank with formulation management for a maximum of 98 product data sets
  • Is included
Input of nominal and threshold values
  • From the data bank
Automatic operation
  • With acquisition of the process parameters from the data bank
  • Machine is run up to the default values
Definable operational mode
  • Is included
Applicable control strategies Control of

  • Power
  • Temperature
  • Throughput (flow meter required)
Monitoring of temperature and flow rate of the cooling circuit (flow, return flow, thermosiphon vessel)
  • Is included
Automatic cooling water main valve
  • Is included
Monitoring of the bearing temperature (fixed bearing, loose bearing)
  • Is included
Display of operational and error messages
  • “Refill” sealing liquid
  • MIN sealing liquid level
  • MIN sealing liquid pressure
  • MAX grinding chamber pressure
  • MAX product temperature
  • Displayed as pop-up message
Shut-off functions can be selected and combined
  • Timer
  • Energy input and/or number of cycles
  • For passage mode, shut-down is pressure-dependent
Emergency stop
  • Is included
Product temperature and product pressure are measured by
  • Pt100 0 – 120°C
  • Pressure sensor 0 – 10 bar
  • Local contact pressure gauge with MAX switching-off contact
Automatic screen cleaning sequence
  • If a limit value for the product pressure is exceeded, the feed pump stops briefly and thereby effects a relief of the separator
Speed adjustment of the agitator mill and the product pump
  • Is by means of frequency inverter
NETZSCH Remote

Facilitates the integration of the machine control into a superordinate process control system via

  • Ethernet or
  • Profibus DP
Data aquisition system
  • MessDat
  • NETZSCH-Connect

For more information please contact us

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